U-shape Silicone Rubber Lipstick Molding Machine Automatic
Application | Lipstick (Regular, Slim or Mini Type) |
Production Capacity | 1000 ~ 1,300 PCS/HOUR |
Operator | 2 people (Only 1 people after mount with robot) |
Air supply | 0.6 MBAR above |
Filling Method | Piston Filling, servo driven |
Production Capacity | 1000 ~ 1,300 PCS/HOUR |
Operator | 2 people (Only 1 people after mount with robot) |
Power supply | 3phase 5 wire - 380V/ 50-60HZ/ 3 PHASE & MAX.23KW |
Air supply | 0.6 MBAR above |
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- Frame
1、 Aluminum base, surface steel material Chrome-plated treatment.
2、 SUS plate cover on surface, Stainless steel control cabinet and door.
3、Wheel for machine movement and foot for locking. Material loading station can be removed and carried.
4、 Euro standard aluminum profile for protection frame.
5、 PE door.
Table Drive System
1、 Import technique and the ring rails, plus 28sets silicone rubber holding mold(anodizing process).
2、Station Lift control adopts servo driven module.
3、 112pcs silicone rubber mold with Stainless steel plate cover on.
4、Driving part full sealed, cooling part with dual layer warm-keeping and sealed.
Pre-heating device
1、Composed of 2units LEISTER brand Hot Air Gun, blow rate and heating rate are adjustable.
2、Cylinder control the Hot Air Gun’s Lifting Up/down.
3、Hand wheel adjust the height.
4、Hot Air Blowing time is adjustable.
5、PID display the Temp.(With air fan, speed control)
Filling machine (2units)
1、Moveable Filler(2 Nozzle), dual step motor to individual control each nozzle’s filling volume; 2nd mixing function.
2、20L Tank, outer cleaning system.
3、2nd Nozzle pre-heat, bulk collection function.
4、Tank with oil heating function, precise control the bulk temp.
5、Adopts dual layer pipe to transfer bulk.
6、Servo motor driven gear pump (Italy Technology)
7、Cylinder control niddle valve’s switch
8、AC motor drive the stirrer
9、PLC control Electrical system
10、Control part composed of touch screen and buttons.
Nozzle moving system
1、Air Cylinder control nozzle on/off
2、Air Cylinder control nozzle backward/forward
3、Heating tube heat the nozzle
4、SUS material bulk collect tray
5、Air cylinder control the horizontal moving of material tray.
Re-heat Device
1、Consists of LEISTER(Import from Switzerland)
2、 Heater height control by hand wheel
3、Temp.setting on touch screen, fan volume adjust manually.
Cooling Unit
1、Separated water circulation type cooling device.
2、Temperature range max -20℃。
3、6Hp compressore
4、Digital temperature control and display.
5、R404A refrigerant freon gas
6、Cooling tunnel installed underneath table.
7、Adopt pipeline circulate the cold air.
8、Dual layer insulation material outside the cooling tunnel.
Discharging Unit
1、High Precision Industrial Module control the movement of Y/X direction and lifting up/down.
2、Grasper the container 4pcs.
3、Rotary cylinder control the grasper’s rotating.
4、Air Cylinder control the vacuum system’s lifting up/down.
5、Two-stage vacuum system to release lipstick out of the silicone rubber. Grasper is changeable(Self-patent). No need change vacuum station when the lipstick size within 8mm-17.1mm(diameter). Grasp tense is adjustable.
6、Plastic Material conveyor to transfer molds.
7、TT chain type conveyor to transfer lipstick container mold.
Screw Down Unit
1、Air cylinder control the grasper’s on/off.
2、Can change the silicone rubber on grasper.
3、Servo motor control the grasper’s rotating.
4、Torque control the lipstick rotating and falling down.
5、Releasing could be semi or automatic.
Electronic Control Device
1、Mitsubishi(FX5U) - Made in Japan
2、Weinview Touch Screen 10 inch – Made in Taiwan
3、Mitsubishi Servo Motor – Made in Japan©
4、Ring rail – Italy Tech, Made in China
5、Air tac Cylinder – Made in Taiwan
6、Alberts vacuum generator. –Made in German
7、JSCC motor – Made in Taiwan
8、Fan – Made in Taiwan
9、Temperature module – Made in Korea
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Overall security and reliability are strong.
Quick action and quick response.
Good adaptability to the working environment, especially in harsh working environments such as flammable, explosive, dusty, strong magnetism, radiation and vibration, it is superior to hydraulic, electronic and electrical controls.
The material selection of the mechanical seal is strict, the manufacturing precision is high, and the process route is long.